BRE-AUT MAR 2007

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Short Description
  • This hardness testing system was the first plant designed for a major industrial group in Eastern Europe for automatic testing of train wheels.

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Product Overview
  • Hardness meter BRE AUT SOR for automatic Brinell hardness testing of train wheels. Automatic plant with transfer tool to alternately move two wheels throughout all positions (loading, measuring and unloading).

    This hardness testing system was the first plant we designed for a major industrial group in Eastern Europe for automatic testing of train wheels. Its reliability and full sustainability (24 hrs a day) have contributed to the diffusion of other machines present in this site for the same application.

    The plant in question is able to test hardness both of the finished wheels and the unfinished ones with preparation by means of lamellar grinding wheel or by milling, as you can see in the video clip.

    The transfer tool has a very important significance in reducing the test cycle. The main cart carries two wheels at the same time which, alternately loaded by mechanical arms, are moved to measuring position and finally positioned in unloading position.

    Meter cycle time, including surface preparation, amounts to 80 seconds per wheel.

    The wheel may be measured in several points of the same circumference.

Specification
  • Working Principle

    • Brinell

    Loads

    • 3000 KgF

    Load Time

    • Selectable from 1 to 30 sec

    Standard Scales

    • HB 30 /3000 KgF ball diam. 10mm

    Reading

    • Automatic through Ernst e-brio

    Storage

    • Industrial PC

    Selectable Functions

    • From load time to statistics, hardness tolerances, etc

    Languages

    • English
    • German
    • Italian
    • French
    • Other languages on request

    Output Interfaces

    • Profibus
    • Ethernet - others on request

    Power Supply

    • 380 V 3 Ph

    Working conditions

    • 0-50°

    Working Area Dimensions

    • Required area 10m x 10m

    Weight

    • Aprox. 10 tons

    Norms and Certifications

    • Standard Brinell ISO 6506/1 6506/2 6506/3 and ASTM E 10 for Brinell test
Standard
  • ASTM E 10
  • ISO 6506/1
  • ISO 6506/2
  • ISO 6506/3
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