Milling Pro
Easy and precise micro-cutting using manipulators.
Manufacturer
Micro Support
Micro Support is a prominent Japanese company specialising in the precision manufacturing of micromanipulators tailored for precise micro sampling. At the forefront of technological innovation, they have developed AxisPro, a cutting-edge, all-in-one micromanipulator that sets the industry standard for precision and versatility. AxisPro exemplifies Micro Support's commitment to advancing microsampling techniques, empowering researchers and professionals with a tool that offers unparalleled accuracy and control at the microscopic level. With a strong dedication to quality and a reputation for excellence, Micro Support continues to play a crucial role in advancing scientific research and applications that demand precise micro manipulation.
Key Features
- Milling Pro MIL-1 cuts foreign objects embedded in materials like resin, a task previously abandoned due to difficulty
- When attached to our micromanipulators (APFC/ APSS), Milling Pro enables cutting objects buried at depth of 2-300 µm with real-time visual monitoring
- The Milling Pro kit includes dedicated cutting tools with various cutting area and depth controls
- Milling Pro is an adjustable/flexible cutting tool that can be used for a wide range of materials
- Material use range includes resin, glass, silicon wafers, ferrous and non-ferrous metals, and rocks
Product Information
Depth cutting: surface removal
- Micro IR (microscopic IR) and thinning of foreign particles embedded in resin material
- Flat cutting of embedded foreign substances (preparation for ATR measurements)
- Micron-level step cutting of thin film on resin surface
- Flat cutting of a wide range of surfaces at a fixed depth (from 50µm square)
- Marking on glass, wafer, and metal samples (for FIB processing)
- Pinpoint cutting of IC packages and LCD panel encapsulation materials
- Contact with internal defect (sample pretreatment for X-ray microscopy or ruler drawing on an IC chip)
PMMA, Polyimide, Polycarbonate, Surface of slide glass, Aluminum A5052 Anodized, High-carbon chromium steel
Specification
| Controller unit | 85(W)×290(D)×140(H)mm, 3kg |
| Milling unit | φ28×140(L)mm, 0.2kg |
| Power supply | AC100～230V 50/60Hz |
| Rated power consumption | 25VA |
Line-up
Milling Pro |
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| MIL-1 | Use for our manipulator | |
Special tools |
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| Micro Peelers | MPE-1M | tungsten carbide, tip size 50μm |
| Micro Peelers | MPE-2M | tungsten carbide, tip size 100μm |
| Tungsten carbide Probes | CP-M | Needle, tip diameter 10μm |
| Tungsten Probes | TP-M | Needle, tip diameter 0.5μm |
| Milling tools set | MILT-SET | Four above-mentioned kinds of tools were combined. |
Applications
Welded resin part
Semi – automated surface cutting operations enabled by Axis Pro`s control program
- Sample：Welded resin part
- Tool：Milling Pro
- Application：Scraping off the welded area (100μm width × 50μm depth × 10mm length) and removing the dust
Glass
Semi – automated surface cutting operations enabled by Axis Pro`s control program
- Sample：Glass
- Tool：Milling Pro
- Application：Scraping off and marking by μm step
Metal parts
Semi – automated surface cutting operations enabled by Axis Pro`s control program
- Sample：Metal parts(Aluminum A5052 Anodized, copper plate)
- Tool：Milling Pro
- Application：Scraping off and marking by μm step
Resin film sheet
Semi – automated surface cutting operations enabled by Axis Pro`s control program
- Sample：Resin film sheet
- Tool：Milling Pro
- Application：Scraping off surface by μm step
Printed circuit board wire
Pinpoint cutting of micro wiring using Milling Pro
- Sample：Printed circuit board wire
- Tool：Milling Pro
- Application：Exposure of wire by scraping off surface
Rubber products
Axis Pro automatic scrape function is possible to scrape off the designated area with semi-automatic control
- Sample：Rubber products
- Tool：Milling Pro
- Application：Scraping off surface μm step
Downloads
Micro Tools Selection Guide
